SA Lofts

Our modern production loft in Cape Town is perfectly located to service not only our local South African customers, but also to handle a large number of orders from both our parent company, Quantum Sail Design Group based in USA and our many longstanding international clients. This is where our expert sail makers strive to meet and exceed the demands of our customers. We design and manufacture sails for any kind of boat and for any multitude of sailing conditions. Our large floor area allows us to produce sails for all size boats inclueding super yachts.

Stages of Production

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  PLOTTING

  A plotting machine inscribes the pre-programmed panel (sections of the sails) design of each sail onto bolts of fabric. The plotter also makes notations that makes it easier to assemble the panels when they are cut out. The panels and patches (generally circular bits of fabric used to reinforce the panels at stress points) are all cut to size and then moved on to the next stage of production; assembly.

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  ASSEMBLY

  Using the referenced numbers inscribed by the plotter, the individual panels are then stuck together with double-sided tape. The reference numbers indicate the order and positioning of each panel and patch relative to one another. Once the sail is assembled, it is moved on to the next stage; sewing.

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  SEWING

  All the panels are sewn together using highly specialized sewing machines that can handle both the delicate stitching needed to piece together light spinnaker fabric as well as layers of heavy fabric for the storm sails.

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  SECOND LAYOUT

  This is where our expert sail makers shape the newly sewn sail by drawing luff, leech and foot curves as well as applying reinforcement patches. They also trim away excess fabric before sending it on to our new finishing loft for the final touches.

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  FINISHING

  In our new finishing loft the so-called gloss is applied to all our sails. Here, sails are run through rigorous quality control tests and any special requirements are applied before the sails are packed and shipped.

• CLEANING

  Sails are cleaned of any blemishes, in addition, an anti-mildew agent can be applied to sails for a nominal fee.

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  THREAD WORK

  Any remaining loose threads are trimmed away while eyes, cleats, webbing and slides are hand stitched to the sail. The sail is then strung up and given a thorough check over before once more checking that the overall dimensionsdimensionsdimensions are per the design specifications.

• LOGO’S and SCREEN PRINTING

  Logo’s and screen-printing can be either sown onto, or applied to the finished sails (Screen-printing is carried out by an outside contractor at an extra fee).

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  BAG AND TAG

  Sails are wrapped in protective plastic and tagged for delivery to the client’s dock or front door, anywhere in the world.

Loft Services

We pride ourselves on the fact that our services cover each and every detail related to the creation and application of custom designed sails. From the al-important first consultation with the client, to working with the sail designers and engineers, to overseeing the manufacturing process, to delivering the sail to your dock or front door, we provide all services related to sail making. We even install your new sail for you.

• BRANDING

  Should you require branding, please provide Quantum Sails with your logo via email (in high resolution format / saved as a *.TIF file). We will then organise to have the logo screen printed onto your sails.

• CANVASSING

  Only top quality canvassing materials are used for the following:

  • assorted UV protective covers
  • barbeques
  • boom covers
  • dingy covers
  • hatch covers
  • life vest covers
  • out-board motor covers
  • roller furling genoa covers
  • RIB covers
  • seat covers
  • spray dodgers
  • stack packs
  • winch covers

• CONSULTATION

  Quantum Sails clients consult with our experienced staff on a myriad of issues related to sailmaking. By providing on-board consultations, we ensure a hands-on approach to providing sound advice from the kind of fabric to be used for a new sail, to detailing purchasing and financing options. This highly valued service is free and leaves all our customers confident about ordering their new Quantum sails. For your own free consultation, please contact one of our sales representatives.

• DELIVERY

  We deliver anywhere in the world. Shipping arrangements are organised and handled by Quantum Sails for all new sails.

• DESIGN

  Our design team in Annapolis (Maryland, USA) is charged with the overall design of each sail. Designs are tested extensively to ensure that all Quantum sails are built to withstand both time and the elements while also making the best use of wind power. Advanced computer technologies and simulations have allowed for Quantum Sails to consistently sails that are both fast on the racecourse, and sails that last a long time.

• INSTALLATION

  We can install any sail we manufacture. This service must be organised by pre-arranged appointment. Alternatively, we may refer you to a preferred company near you.